Ford Recalls Over 273,000 SUVs Due to Brake Line Issue

Ford Motor Company has announced a significant recall affecting over 273,000 of its sport utility vehicles. The recall stems from a potential defect in the brake lines, which could lead to extended braking distances and an increased risk of accidents. The Michigan-based automaker has stated that the issue could cause drivers to require more distance to bring their vehicles to a complete stop, thereby elevating the likelihood of collisions.

The recall, identified as NHTSA recall number 25V-314, impacts a substantial number of vehicles. While the company has not yet received any reports of accidents or injuries related to the brake line issue, the potential for such incidents has prompted this proactive measure.

The root cause of the problem, according to Ford, is the potential for the vehicle’s front brake lines to come into contact with the engine air cleaner outlet pipe. This contact can lead to abrasion and eventual leakage of brake fluid.

"A brake line leak may cause a longer than expected brake pedal travel and result in a reduction in the rate of deceleration," Ford explained in its announcement. "If there is a rapid loss of brake fluid or the brake fluid is completely depleted, this can extend the distance required to stop the vehicle, increasing the risk of a crash." The potential for complete brake failure underscores the seriousness of the issue and the need for immediate action.

Ford’s investigation revealed that the front brake line may have been inadvertently bent during the engine installation process at the company’s final assembly plant. This bending could create undue stress on the brake line and increase its susceptibility to damage and leakage over time.

To address this issue, Ford will notify affected customers via mail, advising them to schedule an appointment with a Ford or Lincoln dealer. At the dealership, technicians will conduct a thorough inspection of the front brake line. If the brake line is found to be damaged or at risk of future damage, it will be replaced free of charge. In some cases, the air cleaner outlet pipe may also be replaced to prevent future contact with the brake line.

Ford has also indicated that customers who have previously paid for repairs related to this specific issue may be eligible for reimbursement. The company will provide details on the reimbursement process in its notification letters to affected owners.

The timeline for the recall includes notifying dealerships about the issue beginning on May 14. Subsequently, notification letters will be mailed to affected vehicle owners between May 26 and May 30. This staggered approach allows dealerships to prepare for the influx of vehicles requiring inspection and repair.

The investigation into the brake line issue began in late February 2025, when Ford noticed an increase in warranty claims related to the brake systems of 2022 Navigator vehicles. This prompted the company’s Critical Concern Review Group to investigate the cause of the increased warranty claims.

Between March 2025 and April 2025, Ford meticulously reviewed assembly plant records and conducted a detailed investigation of the assembly process. This investigation aimed to pinpoint the specific factors contributing to the brake line leaks.

The investigation revealed that Ford’s Kentucky Truck Plant had implemented a change in the radiator hose stowage process during engine decking in November 2024. This change was specifically designed to prevent the brake line from being bent during the engine installation process. According to Ford, Expedition and Navigator vehicles manufactured before this change were potentially susceptible to having their brake lines bent during engine installation.

The recall highlights the importance of rigorous quality control measures in automotive manufacturing. Even seemingly minor changes in the assembly process can have significant implications for vehicle safety. The proactive steps taken by Ford to identify and address this issue demonstrate the company’s commitment to ensuring the safety of its customers.

Vehicle owners who believe their vehicle may be affected by this recall are encouraged to visit the National Highway Traffic Safety Administration (NHTSA) website or contact their local Ford or Lincoln dealership for more information. Inputting the vehicle’s VIN (Vehicle Identification Number) on the NHTSA website will confirm whether the vehicle is included in the recall.

This recall serves as a reminder of the potential risks associated with complex automotive systems and the importance of regular vehicle maintenance. Drivers should be vigilant in monitoring their vehicle’s performance and addressing any unusual symptoms, such as extended braking distances or a soft brake pedal. Promptly addressing any potential issues can help prevent accidents and ensure the safety of drivers and passengers.

Ford’s swift response to this potential safety hazard demonstrates its dedication to customer safety and its commitment to resolving potential defects in its vehicles. By taking proactive measures, Ford aims to mitigate the risk of accidents and maintain the trust of its customers. The recall process is designed to be convenient and efficient, minimizing disruption for vehicle owners while ensuring that affected vehicles are promptly repaired. The company’s transparency throughout the investigation and recall process reinforces its commitment to accountability and customer satisfaction.